Proper coil handling is essential in modern industrial environments. From steel and aluminium coils to compact production lines, moving heavy coils safely and efficiently requires the right equipment. At Torros, we design and build bespoke coil handling systems tailored to your facility, workflow, and operational needs.
In this guide, we’ll explore the top coil handling systems, how to select the right equipment for your application, and the benefits of using advanced solutions for productivity and workplace safety.
Coils are heavy, dense, and awkward to handle manually. Incorrect handling can lead to:
Workplace injuries and strain
Material damage or deformation
Production delays and inefficiencies
Safety hazards in confined or high-volume environments
Investing in the right coil handling system ensures:
Safe lifting, rotation, and transport of coils
Reduced manual labour and strain
Faster and more consistent operations
Compliance with workplace safety standards
For steel and aluminium coils, manual handling is risky due to weight and density. The right equipment ensures stability and prevents deformation.
Recommended Solutions:
Edge Grip Coil Lifting Systems: Securely grips coil edges for safe lifting and rotation.
Twin-Arm Bottom Support Systems: Supports coils evenly to prevent slippage.
Lift & Turn Devices: Allows safe repositioning of heavy coils without manual intervention.
Ideal for: Steel mills, automotive manufacturing, metal processing, and aluminium fabrication facilities.
Learn more about our coil handling and lifting equipment
In production lines with frequent coil loading and unloading, automation improves efficiency and reduces operator fatigue.
Recommended Solutions:
Powered Handling Arms: Reduce manual effort while maintaining control.
Semi-Automated Coil Transfer Systems: Streamline repetitive movements.
Integrated Line Handling Equipment: Ensures smooth transfer between storage, machines, and transport.
Why it works: Automation decreases cycle time, enhances consistency, and improves safety.
Ideal for: High-volume manufacturing, packaging lines, and 24/7 production operations.
Some facilities face space constraints or narrow aisles. Standard coil handling equipment may be too large.
Recommended Solutions:
Mobile Coil Lifters: Easily manoeuvre coils in tight areas.
Custom Narrow Footprint Systems: Tailored to restricted layouts.
Manoeuvrable Lift & Rotate Units: Allow safe rotation and repositioning.
Ideal for: Warehouses, retrofitted production facilities, older manufacturing plants, and multi-machine workshop
Certain applications require precise rotation of coils for slitting, decoiling, or packaging. Inaccurate rotation can damage materials and compromise safety.
Recommended Solutions:
Core & Tube Lift & Turn Devices: Rotate coils horizontally or vertically with full control.
Edge Lift & Rotate Systems: Maintain load stability while adjusting orientation.
Multi-Axis Handling Equipment: For complex lifting and reorientation tasks.
Why it works: Controlled rotation prevents coil deformation, reduces shock loading, and increases workplace safety.
Ideal for: Slitting lines, decoiling operations, packaging machinery, and fabrication processes.
Choosing the right coil handling system delivers measurable results:
Improved Workplace Safety: Minimise manual lifting and injury risk.
Higher Productivity: Faster, consistent workflows.
Enhanced Precision: Controlled movement reduces errors and material damage.
Custom Integration: Equipment tailored to your facility layout and operational needs.
Compliance with Safety Standards: Built to meet UK regulations for industrial lifting equipment.
As a UK-based designer and manufacturer, Torros combines decades of experience with high-quality engineering standards.
Bespoke solutions for every coil type
Customisable lift, rotate, and transfer options
Compact or high-capacity systems for any facility
Expert support for installation and ongoing operation
Whether you’re handling steel, aluminium, or other coil materials, Torros puts safety and efficiency first.
Explore our coil handling and lifting equipment for detailed product options.
What is the best coil handling equipment for heavy steel coils?
Edge grip lifters, twin-arm bottom support systems, and lift & turn devices are ideal for safely handling heavy steel coils, reducing the risk of damage and injury.
Can coil handling equipment be used in tight spaces?
Yes. Compact coil lifters, mobile units, and custom narrow footprint systems allow safe operation in restricted spaces or crowded production environments.
Why should I invest in automated coil handling?
Automated systems reduce manual labour, improve workflow efficiency, ensure consistent handling, and enhance safety in high-volume manufacturing operations.
Does Torros provide custom coil handling solutions?
Yes. Torros designs bespoke coil handling equipment tailored to your specific materials, workflow requirements, and operational challenges.
